WOOFER: Fostex FW405N
(http://www.fostex.jp/products/fw405n/)

This is a modern woofer of recent design, with a composite cellulose+carbon fibre cone and a newly developed aluminum die-cast frame based on FEA.

Magnet is ferrite, and sensitivity is medium-high at ~93 dB/W(m).

The features that attracted me were:

(i) Medium Efficiency Bandwidth Product (EBP) = Fs/Qes = 56.

This allows the use of an overdamped bass-reflex box characterized by an almost 12dB/oct initial roll-off and associated low Group Delay, while still obtaining an F-3 of approximately 40 Hz in anechoic conditions (which leads to a nice almost flat response in room, given the typical Room Gain over the last octave):

Vb = 2 * VAS * Qt^2 = 180 L
Fb = 0.39 * Fs/Qt = 23 Hz

(ii) Very low mechanical damping = Fs/Qms = 4.0.

This, in my experience, is a recipe for excellent low-level detail retrieval. In other words, the woofer sounds good and does not mask or smear micro-details also at very low SPLs.

By way of comparison, this is roughly the same mechanical damping as that of the Great Plains Audio 416-8B (Fs/Qms = 3.4) and of the TAD TL-1601a (Fs/Qms = 4.1), while it is HALF of that of the more PA-oriented JBL 2226H (Fs/Qms = 8.0).

(iii) Extremely low distortion.
The levels of 2nd and 3rd harmonic distortion are amongst the lowest ever measured by the German magazine "Hobby-Hi-Fi": < 0.1% at 90dB(1m) all the way down to 20Hz.


COMPRESSION DRIVER: JBL 2450J + Truextent BeX4016 beryllium diaphragm.

(https://www.jblpro.com/pages/components/cmp_drvs.htm ;
https://materion.com/products/beryllium-products/truextent-beryllium-acoustics/truextent-bex-diaphragm)

This is an 'old style' 2" driver with a very powerful Neodymium magnet.
Its internal structure is still very similar the original JBL 375 driver designed in 1954, including an internal conical throat characterized by a slow flare rate (the 375 model was itself a slightly updated version of the Western Electric 594A of 1935!).

However, what sets the 2450 driver apart from its predecessors is an original and very advanced "Coherent Wave" concentric slit phase plug which results in a perfectly in-phase wavefront at the throat all the way up to 20 kHz.

Interestingly, this driver was originally developed (in the 1990s) to accommodate a Beryllium diaphragm, as JBL was considering going head to head with TAD (who had been using Be diaphragms in their compression drivers since 1978). In fact, since the more common Aluminium and Titanium diaphragms are in breakup mode over most of their bandwidth, they cannot fully benefit from the "Coherent Wave" design. Instead, a Be diaphragm, being pistonic for most of its bandwidth, would theoretically benefit the most. However, for economic reasons JBL then decided to forego the Be diaphragm and use a Ti one instead.

In recent years, however, compatible Be diaphragms have been made available by Materion, thus realising the full potential of this interesting design for the first time.


HORN: Yamamoto SS-300

(https://userweb.117.ne.jp/y-s/SS500.SS300katarog-e.html)

This is a refined take on the classic radial horn, originally introduced in Japan in the 1990s.

It differs from many "classic" radial horns (such as, e.g., the Altec 311, 511 and 811) in several important ways:

(i) Its expansion is Hypex (hyperbolic-exponential) instead of simply Exponential, resulting in better acoustic loading of the driver at the lower end of the pass-band. Specifically, its cut-off frequency is 300Hz and its T (hypex factor) is 0.7.

(ii) It is carved out of a block of dense high-grade Japanese cherry wood (density = 0.73 kg/dm3). This gives it excellent self-damping and prevents the notorious 'ringing' of the classic metal horns.

(iii) Its throat adapter operates an extremely smooth transition from the driver's internal exit angle and 2" (actually, 49mm) circular throat to the horn's elliptical throat.

(iv) It has no sharp corners anywhere, its cross-section instead transitioning smoothly from elliptical to quasi-rectangular.


ACTIVE ANALOGUE CROSSOVER:

I drew inspiration from the passive crossover design developed by Shozo Kinoshita for Pioneer's TAD/Exclusive monitors

(e.g., http://audio-database.com/PIONEER-EXCLUSIVE/speaker/model2402-e.html),

and later reprised in his own Rey Audio monitors

(http://www.reyaudio.com/large-e.html),

which is based on an asymmetrical 6th-order electrical low pass / 2nd order electrical high pass, with both drivers down -6dB at Fx.

In my case, the chosen crossover frequency is 500 Hz, which is well supported by the horn's cut-off.

When both the Woofer and Mid are connected with positive polarity and the Mid is physically set back so as to create a suitable offset between the two acoustic centres, this crossover results in the emissions of both drivers to be in phase over a relatively wide frequency range around the crossover frequency. As further proof of the excellent phase match, when reversing the polarity of the Mid, a deep notch at Fx is observed.

This type of crossover is handy in two important ways:

(i) the front-to-back offset allows the convenient positioning of the horn-loaded mid atop the Woofer box without requiring any form of delay (be it analogue or digital);

(ii) the 6th-order low pass effectively does away with any unwanted resonances at the top of the woofer's operating range.


From a practical point of view:

- The woofer box was constructed out of 25mm-thick baltic birch plywood, with ample internal bracing and wool + polyurethane foam damping, plus an additional square sub-baffle to further mass-load and stiffen the area around the Woofer hole.

- The horn is decoupled from the woofer box by a vibration-dissipating sorbothane sheet, and angled towards the listener.

- The compression driver is attenuated using a variable autoformer unit by Fostex (R100T), and equalized by means of an in-line parallel RLC contour network.

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